Views: 222 Author: Wendy Publish Time: 2025-02-01 Origin: Site
Content Menu
● Tools and Materials Required
>> 5. Reapply New Glass (Optional)
● Additional Techniques for Difficult Screens
● Troubleshooting Common Issues
>> 1. Can I reuse the LCD after removing the glass?
>> 2. What temperature is safe for heating the adhesive?
>> 3. How do I handle heavily cracked glass?
>> 4. Is a hair dryer sufficient for manual separation?
>> 5. Can I replace only the glass without a separator machine?
Removing glass from an LCD screen is a delicate process often required for repairing smartphones, tablets, or laptops with cracked displays. This guide provides a detailed, step-by-step approach to safely separate the glass from the LCD using professional tools like separator machines and manual techniques.
Before starting, gather these essentials:
- LCD separator machine (manual or automated)
- Heat gun/hair dryer (for manual methods)
- Suction cups and pry tools
- Molybdenum wire or thin thread (0.08–0.1 mm thickness)
- Isopropyl alcohol (for cleaning adhesive)
- Safety gear: Heat-resistant gloves, goggles
- Replacement glass/OCA adhesive (if reapplying)
Ensure a clean, dust-free workspace. Secure the device to a stable surface using clamps or a vacuum holder. Proper lighting is also essential to see any small components clearly.
Set the separator machine to 80–120°C depending on the device model. For manual methods, use a heat gun at 70–80°C to soften the adhesive. Heat the edges of the glass for 2–5 minutes to ensure it becomes pliable without damaging the LCD beneath.
Using a Separator Machine:
Place the device on the machine's platform and activate the vacuum suction. Thread the molybdenum wire between the glass and LCD, using diagonal movements to slice through the adhesive. Gradually increase pressure until the glass lifts away without resistance.
Manual Method:
Slide a thin blade or playing card under the heated glass edge. Work the tool around the perimeter, reapplying heat as needed to keep the adhesive soft.
Use isopropyl alcohol and a microfiber cloth to remove leftover glue from both the LCD and any remaining pieces of glass. This step is crucial to ensure a smooth surface for any new glass or adhesive application.
Align replacement glass with the LCD and use a laminator to bond it securely. Cure the adhesive with UV light for 10–15 minutes to ensure it sets properly without bubbles.
1. Overheating: Excessive heat can damage the LCD's polarizing layer, leading to display issues post-repair.
2. Rushing the Process: Forcing separation risks cracking not only the glass but also damaging internal components.
3. Skipping Safety Gear: Glass shards can cause injuries; always wear protective eyewear and gloves.
In some cases, screens may be particularly stubborn due to excess adhesive or previous repairs that have left residue behind. Here are some advanced techniques:
- Use of Acetone: In cases where adhesive is exceptionally strong, applying acetone can help dissolve it more effectively than isopropyl alcohol.
- Ultrasonic Cleaners: These devices can be used to gently vibrate and loosen adhesives without damaging sensitive components.
- Vibration Tools: Some technicians use vibration tools that can help in loosening stubborn adhesives by providing gentle oscillations.
While performing this procedure, you may encounter several common issues:
- Glass Does Not Separate Easily: If you find that despite heating, the glass does not separate easily, it may require additional heat or you may need to apply more pressure gradually.
- LCD Display Damage: If you accidentally crack the LCD during removal, you will need to replace it entirely rather than just replacing the glass.
- Residual Adhesive: If there's significant leftover adhesive that doesn't come off easily, consider using specialized adhesive removers designed for electronics.
Removing glass from an LCD requires precision, patience, and the right tools. While separator machines offer efficiency and consistency, manual methods are viable for small-scale repairs when done carefully. Always prioritize safety and follow manufacturer guidelines for temperature and pressure settings to avoid damaging sensitive components.
Yes, if the LCD is undamaged during separation. Clean residual adhesive thoroughly before reassembly.
Most devices require temperatures between 80–120°C; exceeding this may discolour or damage components.
Use a wire separator to avoid pulling large shards; heat small sections incrementally for better control.
Yes, but it may take longer; ensure even heat distribution to prevent hotspots that could damage components.
Yes, but manual methods have a higher risk of damaging the LCD; practice on broken screens first if possible.
By following these guidelines, you can safely remove glass from an LCD screen, whether for repairs or part replacement. Always test functionality before reassembling devices to ensure everything operates correctly after repairs are made.
[1] https://www.szmtriangel.com/blogs/articles/how-to-remove-lcd-screen-using-separator-machine
[2] https://www.youtube.com/watch?v=XBK_Rj7DXUY
[3] https://www.szmtriangel.com/blogs/articles/lcd-screen-separator-operation-guide
[4] https://xdaforums.com/t/guide-replacing-the-front-glass-on-your-smartphone-a-pictorial-guide.2694976/
[5] https://www.youtube.com/watch?v=KFkvo5-wzBI
[6] https://www.youtube.com/watch?v=LzWxhatRpN4
[7] https://www.instructables.com/Replacing-broken-screen-glass/
[8] https://www.reddit.com/r/mobilerepair/comments/3hd00j/anyone_successfully_removes_and_glues_glass_with/
[9] https://forums.macrumors.com/threads/best-way-to-separate-cracked-glass-from-digitizer-lcd.566435/
[10] https://www.ifixit.com/Answers/View/245597/How+to+separate+the+digitizer+from+the+glass+and+LCD
[11] https://www.youtube.com/watch?v=SJ05sPZDeR8
[12] https://www.diyfixtool.com/blogs/news/detailed-tutorial-fix-phone-lcd-screen-parts-and-assembly
[13] https://www.reddit.com/r/lgv40/comments/g62upn/replacing_just_the_screen_glass_not_the_screen_etc/
[14] https://www.youtube.com/watch?v=8il0V0VPOMM
[15] https://www.youtube.com/watch?v=7iUEBSoAkYY
